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TOA-TONE BORING CO.,LTD.

We are the only manufacturer of rotary multi-horizontal cutter diaphragm wall trencher in Japan.

Foundation is constructed into the underground for the purpose to transmit the weight of structures to the bearing layer. Foundation work is classified, based on the method of transmitting sturucture weight, into ① spread foundation ② pile foundation ③ caisson base ④ diaphragm wall foundation. We can provide the equipment securing the safety and improving operating efficiency for diaphragm walling and cast-in-place piling Construction, meeting the requirement from our customers.

① Spread foundation

In case better bearing layer supporting the structures exists at shallow depth, the weight of structure is directly transmitetd to bearing layer through mat foundation or footing foundation.

② Pile foundation

In case better bearing layer supporting the structures exists at deeper depth, the weight of structure is transmitted to deeply located bearing layer through cast-in-place pile by excavating up to bearing layer or penetrating prestressed concrete pile.

③ Caisson base

The weight of structures is transmitted to bearing layer through box shaped reinforced concrete or steel hollow structure which is installed at specified bearing layer by excavating or sinking it.

④ Diaphragm wall foundation

RC (reinforced concrete) diaphragm wall constructed in the underground with the trencher is just used as foundation body of the structure. It is possible to form simple straight wall, rectangular or polygonal shaped closed-crosssection wall.

Product introduction

Application Series of Model Size Model Name
Diaphragm Wall Construction TMX Large Type MPD-TMX    
BMX Large Type BMX-120 BMX-200 BMX-240
EMX Large Type EMX-150 EMX-240 EMX-320
CMX Large Type CMX-SE    
SMX Large Type SMX    
TMW Large Type TMW-520 TMW-600  
Cast-in-Place Pile Construction TBM Medium Type TBM-88 TBM-88LH TBM-88LH150
JET Medium Type JET-18    
TBH Medium Type TBH-8 TBH-15  
MPD-TBH Large Type MPD-25 MPD-45  

※ Model with pale colored letters is not utilized in this application.

Diaphragm Wall Construction

Diaphragm wall construction is one of key technologies of civil works and is to construct a continuous wall as foundation or retaining wall when a large scale structure is constructed in the underground.

Rotary multi-horizontal cutter diaphragm wall trencher

Rotary multi-horizontal cutter diaphragm wall trencher is a representative machine utilized for the construction of diaphragm wall and a requirement for strengthening its performance and capability is expected for future large scale projects such as underground railway and highway.

We can offer the equipment with "Only One" features upon customer's request.

Model
Name
Machine
Weight
Wall
Thickness
Wall
Thickness
Excavating Depth (approx.) Drum Cutter
Rotation Speed
Rotating
Torque
MPD-TMX 7.0t 650-
1000mm
2400mm
3200mm
70m

Low
:0-16min-1
High
:0-32min-1

Low
:63.7kN・m
High
:31.8kN・m

SMX 7.5t 650-
1000mm
2400mm 70m

Low
:0-16min-1
High
:0-32min-1

Low
:63.7kN・m
High
:31.8kN・m

BMX-120 32.0t
(Wall Thickness:
at 1200
mm)
650-
1200mm
3200mm
  1. 40m
    Suspended by 80 ton crane as standard and equipped with simplified non-joint device
  2. 50-70m
    Mounted on low head MRD base machine
  3. 70m
    Suspended by 100 ton crane as standard and equipped with simplified non-joint device
  4. 150m
    Suspended by 100 ton crane as standard and equipped with pipe joint or hose drum system
0-20min-1 78.5kN・m
BMX-200 36.0t
(Wall Thickness:
at 2000
mm)
800-
2000mm
3200mm 0-18min-1 94.1kN・m
BMX-250 32.0t
(Wall Thickness:
at 2400
mm)
1000-
2400mm
2400mm 0-28min-1 56.4kN・m
CMX-SE 18.0t
(Wall Thickness:
at 1500
mm)
800-
1500mm
(OP:1500-
2400mm)
2400mm
2800mm
3200mm
70m
Low Head MRD Type
(OP:100m)

Low
:0-22min-1
High
:0-44min-1

Low
:80.0kN・m
High
:40.0kN・m

EMX-150 33.0t
(Wall Thickness:
at 1500
mm)
800-
1500mm
(OP:1500-
2000mm)
3200mm 150m 9.1min-1 68.6kN・m
EMX-240 35.0t
(Wall Thickness:
at 2000
mm)
1200-
2400mm
(OP:1000-
1200mm)
3200mm 150m 12.4min-1 50.0kN・m
EMX-320 56.0t 2880mm 3200mm 150m 7.8min-1 90.0kN・m

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
MPD-TMX
TOA-TONE BORING CO.,LTD.
BMX-200
TOA-TONE BORING CO.,LTD.
EMX-240
TOA-TONE BORING CO.,LTD.
SMX
TOA-TONE BORING CO.,LTD.
CMX-SE

Multi-auger type diaphragm walling machine

Multi-auger type diaphragm walling machine is the equipment to form a rectangular soil-mixing column wall by mixing and kneading the soil and cement slurry as excavating with multi-augers. Side wall cutter can remove uncut section remained by auger head excavation and construct a rectangular wall with flat surface. This trencher is utilized based on designing and site conditions due to its better operating performance for shallow retaining wall construction.

We can offer the equipment with "Only One" features upon customer's request.

Model
Name
Cutter
Weight
Wall
Thickness
Wall
Width
Excavating
Depth
(approx.)
Drum Cutter
Rotation Speed
Rotating Torque
TMW-520 1.6t 550-
650mm
1590-
1690mm
60m

≪Frequency:50HZ≫

Low 17.5min-1
High 35.0min-1

≪Frequency:60HZ≫

Low 21.0min-1
High 42.0min-1

≪Frequency:50HZ≫

Low 70.6kN・m
High 35.0kN・m

≪Frequency:60HZ≫

Low 58.3kN・m
High 29.1kN・m
TMW-600 3.0t 650-
850mm
1850-
2050mm
60m

≪Frequency:50HZ≫

Low 15.0min-1
High 30.0min-1

≪Frequency:60HZ≫

Low 95.5min-1
High 47.8min-1

≪Frequency:50HZ≫

Low 18.0kN・m
High 36.0kN・m

≪Frequency:60HZ≫

Low 79.4kN・m
High 39.7kN・m

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
TMW-520
TOA-TONE BORING CO.,LTD.
TMW-520

Cast-in-Place Pile Construction

Cast-in-place pile construction is to drill the ground, install reinforced steel cage in excavated hole, then place ready mixted concrete in order to construct reinforced concrete pile at the site.

Cast-in-Place Piling Machine

For cast-in-place pile construction, various construction methods are selected based on drilling method, pile diameter, pile length, etc. Especially for the work in urban area, the safety secured and smooth work at resctricted space is essential and it is very important to select the proper working method and machine in consideration of environmental affection such as the noise or vibration.

We can offer the equipment with "Only One" features upon customer's request.

Model
Name
Machine
Weight
Spindle Rotation Speed Feed System Structure
Feed
Force
Balance
Force
Stroke
Length
TBM-88 2.25t

Type
(A)

Rotation, forward:
30、60、100、145min-1

68.6kN 78.5kN 500mm

Spindle Type

Rotation, reverse:24min-1

Type
(B)

Rotation, forward:
50、100、170、240min-1

Rotation, reverse:40min-1

Type
(C)

Rotation, forward:
100、210、350、500min-1

Rotation, reverse:33min-1

TBM-88LH 3.15t

Type
(A)

Rotation, forward:
30、60、100、145min-1

71.6kN 59.8kN 450mm

Low Head
Drive Head Type

Rotation, reverse:24min-1

Type
(B)

Rotation, forward:
50、100、170、240min-1

Rotation, reverse:40min-1

TBM-88
LH150
3.4t

Type
(A)

Rotation, forward:
30、60、100、145min-1

71.6kN 59.8kN 450mm

Low Head
Drive Head Type

Rotation, reverse:24min-1

Type
(B)

Rotation, forward:
50、100、170、240min-1

Rotation, reverse:40min-1

JET-18 4.0t
Low :7.5min-1
High :15min-1
98.1kN 98.1kN 1100mm

Reverse Circulation
Low Head Top Drive Type

TBH-8 7.0t
Low :7.5min-1
High :20min-1
98.1kN 98.1kN 1750mm

Reverse Circulation
Top Drive Type

TBH-15 10.0t
Low :7.5min-1
High :20min-1
147.1kN 147.1kN 3200mm

Reverse Circulation
Top Drive Type

MPD-25 13.0t
Low :0-7min-1
Middle :0-14min-1
High :0-28min-1
98.0kN 147.0kN 1220-
2320mm

Reverse Circulation
Top Drive Type

MPD-45 13.0t
Low :0-10min-1
High :0-20min-1
98.0kN 147.0kN 1750-
3500mm

Reverse Circulation
Top Drive Type

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
TBM-88
TOA-TONE BORING CO.,LTD.
TBM-88LH
TOA-TONE BORING CO.,LTD.
TBM-88LH
TOA-TONE BORING CO.,LTD.
JET-18
TOA-TONE BORING CO.,LTD.
JET-18
TOA-TONE BORING CO.,LTD.
TBH-8
TOA-TONE BORING CO.,LTD.
MPD-25
TOA-TONE BORING CO.,LTD.
MPD-45
TOA-TONE BORING CO.,LTD.
MPD-45